Below are the steps of a SMT process flow. Each step is a delicate stage of the overall quality of your finished product. JGAR Labs engineers have 20+ years of F/A Lab Analysis experience with Texas Instruments and Siemens Manufacturing facilities. F/A lab responsibilities includes support for all Process and Quality engineering, Quality Control, Procurement, Incoming Inspection, and each customer.


Are generally made up of components such as resistors and capacitors. Passive components are generally made by specialized contractors. The process of photolithography generally makes integrated circuits.


Printed Circuit Boards (PCBs) are usually manufactured by specialized contractors.


Components can be hand soldered but usually are placed by the Surface-Mount Technology (SMT). Typically this process is done in 3 steps:

  • Solder past printing or screen printing
  • SMT placement using "pick and place" machine
  • Reflow oven


There are three methods for mounting through components and connectors:

  • hand solder
  • wave solder
  • selective soldering


For improved throughput, PCB and SMT boards are panelized into one panel. Each panel goes through a de-panel process where the boards are separated. This generally is done after the boards are populated and run through the solder process.


A completed PCA needs to be cleaned, depending on what type of solder and flux was used.


A clean, wet board needs to be dried before inspection or case up can be performed.


The case-up consists of one or more of the following process:

  • conformal coating
  • potting
  • final case-up of the de-paneled PCB in a housing using various methods

JGAR Engineering Analysts have solved problems in each stage of the SMT and Through Hole Technologies for over 20 years.

 

 

© 2008 JGAR Lab Services
Carol White, Web Designer